When the brake pads are replaced, the rotors always should be measured with a micrometer to determine their thickness. If the rotors are worn too thin and are at or below the minimum or discard thickness (or they cannot be resurfaced without exceeding the limit), the rotors must be replaced.

Also How do you tell if your rotors are too thin?

When a rotor is too thin, it overheats and warps, leading to an annoying vibration or pedal pulsation. When rotors were thicker, they could take the wear from the brake pads, be machined and still have enough metal left to dissipate the heat.

Subsequently, What is the minimum brake thickness allowed by DOT? An air braked commercial motor vehicle shall not be operated with brake lining/pad thickness less than 6.4 mm (1⁄4 inch) or to the wear indicator if the lining is so marked (measured at the shoe center for drum brakes); or less than 3.2 mm (1⁄8 inch) for disc brakes.

How do I know when my rotors need to be replaced?
It could represent four signs that it’s time to replace your brake rotors.

  1. Vibrating Steering Wheel. If you feel pulsing in the brake pedal and vibration in the steering wheel when you slow down, your rotors could be signaling trouble. …
  2. Intermittent Screeching. …
  3. Blue Coloration. …
  4. Excessive Wear Over Time.

What is the minimum thickness for brake discs?

What is the thickness of a brake disc? Recommended Thickness 3.2 millimeters is the bare minimum of thickness you want on your brake pads. Ideally, your pads will be over 12 millimeters in thickness. When you purchase new ones, you always want to measure them just to make sure they are the ideal size.

Do brake rotors get thin?

Rotors get too thin, not only because they are thinner to begin with, but due to other factors. If you tend to “ride the brakes”, your brake system will receive undue abuse – excessive heat, premature pad wear, and rotor wear.

Are thicker brake rotors better?

Thicker fins allows the manufacturer to produce a less expensive rotor because the surface that does all the stopping, the machined surfaces, can be made thinner but the replacement will still have the same discard thickness as the OE rotor even though the life expectancy can be severely shortened.

What is the minimum brake shoe thickness on a semi truck?

Title 49 CFR § 393.47(d)(1) states that the thickness of the brake lining and pads of steering axle brakes on a truck, truck-tractor or bus “shall not be less than 4.8 mm (3/16 inch) at the shoe center for a shoe with a continuous strip of lining.” The thickness requirements are at least 6.4 mm (1/4 inch) for two pads.

What thickness should I replace brake pads?

Brake pads should typically be replaced when approximately 1/8″ to 3/16″ of friction material remains on the steel backing plate. Brake rotors should be replaced before their thickness has reached the prescribed “Worn Rotor Minimum Thickness” limit (expressed in millimeters) engraved on the edge of the brake disc.

How many mm should you replace brake pads?

Most pads start their life with about 12 mm of friction material, and most mechanics suggest replacing them when they get to 3 or 4 mm. You should replace your car’s brake pads before the backing plate begins gouging out the brake rotors — a complication that can make the job even more expensive.

How do I know if I need new brake rotors?

CARS.COM — If your car’s brakes are squeaking, squealing or making ominous grinding noises when you apply the pedal, you might need new brake pads or rotors. Ditto if the brake pedal has more travel than usual before you feel much braking force, or if it just feels like your car requires longer distances to stop.

Can I just replace brake pads and not rotors?

Yes, but it depends on the condition of your brake rotors. If they aren’t damaged or thinned beyond the discard thickness, you can definitely change just the worn brake pads.

How do I check my brake rotors?

If you have an open-spoke wheel design, you can run your finger vertically down the brake rotor friction surface. If you can feel and see noticeable grooves, then it’s time for new brake rotors. For cars with hub caps that don’t expose the rotor, you will need to remove your wheel to inspect your brake rotors.

When should brake discs be replaced?

When do brake discs need replacement? For the front disc, when either side of the braking surface is worn more than 1mm. For the rear disc, when either side of the braking surface is worn by more than 0.5mm~0.75mm. (Note, wear limit differ by part number and be cautious.

How do I know if my brake discs are worn?

A grinding sound: If you hear a grinding noise when you brake, it could mean your brake pads or discs need replacing. Brake pads include a metal wear indicator that make a noise when it contacts the brake disc. When your pads are worn to this extent, it is likely you will need to replace the discs too.

How many mm should brakes be replaced?

Most pads start their life with about 12 mm of friction material, and most mechanics suggest replacing them when they get to 3 or 4 mm. You should replace your car’s brake pads before the backing plate begins gouging out the brake rotors — a complication that can make the job even more expensive.

What happens if brake rotors get too thin?

Brake rotors start out being much thinner than ever before. … The challenge is that the thickness of a brake rotor enables it to dissipate the heat that’s created during braking. When a rotor is too thin, it overheats and warps, leading to an annoying vibration or pedal pulsation.

How do you tell if rotors need replacing?


It could represent four signs that it’s time to replace your brake rotors.

  1. Vibrating Steering Wheel. If you feel pulsing in the brake pedal and vibration in the steering wheel when you slow down, your rotors could be signaling trouble. …
  2. Intermittent Screeching. …
  3. Blue Coloration. …
  4. Excessive Wear Over Time.

What brake rotors are the best?


Top 8 Best Replacement Brake Rotors and Why You Need Them

  1. Editor’s Pick: ACDelco Professional Brake Rotor. …
  2. Bosch QuietCast Rotor. …
  3. ACDelco Advantage Non-Coated Rotor. …
  4. DuraGo Premium Electrophoretic Brake Rotor. …
  5. DuraGo Vented Disc Brake Rotor. …
  6. Centric Parts Premium Brake Rotor. …
  7. Wagner Premium E-Coated Brake Rotor.

Is there a difference in rotor quality?

Unfortunately, there’s no way to judge the quality of a rotor by its appearance alone. An economy rotor may appear to be nearly identical to a premium-quality rotor, but the metallurgy is often far different. There are many different grades of cast iron, and some make much better brake rotors than others.

What will excessive rotor thickness variation cause?

Determining DTV

For example, excessive DTV is the leading cause of high speed pulsation complaints. Likewise, DTV is typically more pronounced when stopping from speeds above 35mph. This is caused by the changing thickness of the rotor thus causing the caliper piston to move in and out.

What is the minimum safe and acceptable drum brake shoe thickness?

Separate drum brake

Shoes with bonded lining should, for safety, be replaced when the lining is worn to & 1/10 in. (3 mm) thick, even if a minimum thickness of 1/16 in. (1.5 mm) is quoted in the car handbook.

What is the minimum amount of material required on brake shoes or pads?

You should follow the manufacturer’s recommended minimum brake pad thickness. In most cases, you’ll want to replace brake pads when they get down to about 3mm. While you can sometimes get away with 2mm, that is right around where the metal wear indicator gets exposed and causes a squealing sound against the disc.

When should semi brake drums be replaced?

According to an Gunite maintenance and installation manual for heavy-duty brake drums by Accuride, if the brake surface diameter exceeds the allowable limits, the drum must be replaced. “The diameter should not exceed . 120 in., over the original diameter,” the company manual notes.